Installing a work light involves mounting, wiring, and positioning the light to maximise visibility and performance. While the exact steps vary by the exact product and vehicle, here is a general overview of the installation process:
1. Choose the mounting location – Select a stable and secure spot that provides the best light coverage without glare or obstruction. Common placements include roof racks, bull bars, roll cages, or worksite structures.
2. Secure the light fixture – Use the provided brackets and bolts to mount the light firmly. Adjustable mounts allow for precise angling to direct the beam exactly where it is needed.
3.Wire the light –
a. Direct to battery: Ideal for powerful work lights, connecting directly to the battery with an inline fuse for safety.
b. Switch-controlled wiring: Connect to an on/off switch inside the cabin for easy operation.
4. Add a relay and fuse: Adding a relay prevents excessive current draw, protecting your vehicle’s electrical system.
5. Test and adjust the beam – Once wired, switch on the light to check functionality. Adjust the angle to eliminate dark spots and ensure even illumination.
6. Weatherproofing and safety checks – Secure all wiring with heat shrink tubing or conduit to protect against water, dust, and vibrations. Double-check all connections before final use.
Note that this is a general guide only and not intended as personalised advice.
To ensure this process is performed properly and safely, professional installation is strongly recommended. At AWS, our experienced Melbourne team can install a work light on any vehicle. Contact us to get started.